Capabilities

Excel Connection Inc

Cable Assembly, Wire Harness, Lead Wire and Electro-Mechanical Assembly Capabilities

At Excel Connection, our wire and cable processing is wired for your success. From a range of automated equipment and an experienced staff to quality control and supply chain services, Excel Connection delivers cable assemblies, wire harnesses, lead wires and electro-mechanical assemblies efficiently and cost-effectively. Request a free quote today. Nationwide delivery is available for all our products.

Excel Connection Inc

Wire Marking Capabilities

Inkjet printing in both black and white ink, adhesive Brady labels with 360 coverage and heat shrink wire ID’s.

Excel Connection Inc

Heavy Gauge Cable

Custom hydraulic equipment tailored for cutting, crimping and pull testing up to 777 MCM cable with custom packaging to meet customer specifications. Custom MCM cable.

Excel Connection Inc

Wire Cutting

State of the art automated wire and cable cutting equipment that strips, solders, ink jet prints and cuts 24 gauge cable up to 777 MCM.

Excel Connection Inc

Braiding or Loom

High-performance, high temperature, chemical and abrasion resistant protective coverings.

Excel Connection Inc

Material & Parts Kitting

Custom packaging of material kits needed for customer off-site and in-house sequences that provide material needed during the manufacturing or installation processes reducing production time and cost.

Excel Connection Inc

Wire & Cable Terminating

Automated crimp monitoring presses, cutting machines and hydraulic crimpers with pre-pull and post-pull testing to meet UL pull test requirements.

Excel Connection Inc

Splicing & Sonic Welding

High-performance ultrasonic splicing with dual wall adhesive heat shrink protective seal.

Excel Connection Inc

Panel Boxes/DIN Rails

Variety of sizes and includes the mechanical attachment of switches, relays, transformers and din rail terminal blocks populated per UL requirements.

Excel Connection Inc

Coils & Plugs

A variety of custom cord sets, coil cords and power cords with power connectors made to your specifications.

Excel Connection Inc

Wire Harness Assembly

Custom dimensional build board with 100% continuity test. Mating harness test fixtures for production harnesses, prototypes, PPAP and design validation from 2 to 300 wires.

Excel Connection Inc

MIL Spec Protective Coatings

Moisture-proof sealant suitable for electrical connectors and other electrical components in electrical wiring systems, harnesses and assemblies.

Excel Connection Inc

Feed-Through Epoxy/Potting

This process provides protective epoxy or sealant to stabilize and protect electronic components from moisture damage.

Excel Connection Inc

Pull Force Testing & Certification

Verified crimps that meet or exceed UL minimum pull force with capabilities up to 1000# and 24 gauge to 777 MCM wire and cable and HIPOT (high voltage) testing for isolation testing requirements.

Excel Connection Inc

Vendor-Managed Stocking Programs

On-site custom stocking programs tailored to client forecasts results in customer reduced inventories and costs. Automated scheduling monitors in all production processes ensures 99% on-time deliveries and avoids material shortages for customers.

Excel Connection Inc

Soldering

Capabilities available in ROHS and lead based solder per IPC/WHMA-A-620 standards.

Equipment Capabilities

  • Automated wire processing machinery that strips, terminates and solders at one time
  • Induction soldering
  • HIPOT testing
  • Braiding
  • Circuit testing on assembly boards
  • Cable cutting and crimping tools to process up to 777 MCM
  • 15,000 lb. and 6,000 lb. forklifts